THE BRIEF:
In July 2022, a customized flavor seasoning sauce manufacturer contacted Sywen Packaging. In order to improve the daily production efficiency, the company asked us to customize a paste bottle filling and capping solution according to the bottle, paste features, and detailed packaging requirements.
THE DETAILED PACKAGING REQUIREMENT:
Product: chili paste (containing 60% solids, with chili flakes and chili seed granules)
Packaging: round glass jars
Filling Specification: 120g
Cap: metal screw cap
Filling Speed: 20-25 bottles/min
Filling Accuracy: ±2 g
Required Packaging Equipment: sauce filling machine, bottle capping machine (with vacuum and filled with nitrogen functions)
HOW DO WE CUSTOMIZE THE PASTE PACKAGING SOLUTION?
(1). There are many types of metering pumps for the high viscous filling machines. According to the customer’s budget, material characteristics, etc., the piston pump is finally recommended as the metering pump.
(2). In order to ensure that it can be connected well with other paste packaging equipment in the workshop, the width and height of the conveyor belt of the filling machine and capping machine are specially customized.
THE SOLUTION:
Supplied Machine:
Glass Jars Turntable.
SY-G Automatic Piston Filling Machine (with 12 filling heads).
Automatic Caps Sorting System.
SXG-ZK Automatic Vacuum Capping Machine.
PACKAGING PROCESS:
Manually place the sterilized empty jars on the round turntable, and the empty jars will be automatically transported to the conveyor belt of the paste filling machine. 12 filling heads are filled at the same time. When reaching the set packaging volume, the bottle is conveyed to the next packaging station. After the bottle cap is sorted and automatically placed on the bottle mouth, it will pump the vacuum first, then fill with nitrogen, and sealed finally.