On January 3, 2021, Sywen Packaging received an inquiry from the United States about the automatic powder jar filling, capping, and labeling machines, the content is as follows:
We are a manufacturer of daily chemical products and need a small, economical laundry detergent powder jar filling, capping, and labeling machine, please send us the best offer.
Our reply on January 4, 2021:
Please send us the detergent powder jar sample and size, so that we can recommend the most suitable packaging machines for you.
The customer’s email on On January 5, 2021:
The filling material is relatively fine washing powder particles, the packaging container is the round PE jar, there are grooves on both sides of the plastic jar body, and the bottle diameter is 11 cm x height 12.2 cm.
Our reply on January 6, 2021:
How about the density and free flow of the laundry detergent powder?
The customer’s email on January 8, 2021:
The density of washing powder is relatively high, the free-flowing is relatively good, and it is easy to leak when filling.
Our reply on January 9, 2021:
What kinds of packaging machines are required?
The customer’s email on January 12, 2021:
We need filling, capping, and labeling machines to form a small automatic filling line for washing powder. At present, there are many problems with the manual filling. For example, the accuracy of manual filling is not well controlled, workers need to weigh it on an electronic scale every time they fill it, they need to add or pour out repeatedly.
Moreover, when filling by hands, a lot of laundry detergent will spill on the bottle, workers need to be wiped clean with a cloth after capping by hands, and then manually labeling, manual labeling often makes the paper label uneven.
With the increase of product orders, our company must improve the aesthetics and packaging efficiency, so we plan to order a set of automatic washing powder filling equipment.
Our reply on January 13, 2021:
Are the materials afraid of wear and tear? Different formulas and characteristics of washing powder use different types of filling machines. Both granule filling machines or powder filling machines can be used to fill detergent powder.
Powder filling machines can easily solve the leakage and dust-prevention problem during the filling process, the granule filling machine can not be made as a closed space, it is not easy to solve the problem of dust prevention of leak-proof when filling the materials.
The customer’s email on January 14, 2021:
Our detergent powder is not afraid of wear, because the size of the particles will not affect the usage of the product. For us, it is very important that the filling machine has a good anti-leakage and dust-proof configuration.
Our reply on January 15, 2021:
If the washing powder is not afraid of wear and tear, we recommend you the powder filling machine to fill the detergent powder. How many grams per bottle? What is the required filling speed and accuracy?
The customer’s email on January 16, 2021:
The filling specification is 1000 g/jar, the filling speed requirement is 8 minutes/bottle, and the filling accuracy should reach ±10g.
Our reply on January 19, 2021:
Are product labels pasted in single-side or double sides?
The customer’s email on January 20, 2021:
It is double-sided labeling, but the two labels are made on a roll of label paper.
Our reply on January 20, 2021:
Before filling, manually place the empty bottles on the conveyor belt or use a turntable to automatically transport the bottles to the filling station, which one is more suitable for your packaging needs?
The customer’s email on January 25, 2021:
We prefer to use a turntable instead of manually placing empty bottles.
Our reply on January 26, 2021:
Do you need the automatic cap sorting system?
The customer’s email on January 27, 2021:
No, the cap can be placed on the bottle manually.
Our reply on January 29, 2021:
According to the specific packaging requirements of your company, we recommend following four packaging machines:
| Machine Name | Functions and Features | Quantity |
|---|---|---|
| 304 Stainless Steel Rotary Turntable | Manually place the empty bottle/jar on the turntable with the bottle mouth facing up, and the machine will automatically transport the empty bottle to the filling station. | 1 Set |
| SF-ZX Automatic Powder Bottle Filling Machine | Linear structure, Servo motor drives the unloading, frequency conversion control, the production speed can be adjusted arbitrarily.
With the automatic counting function, it is suitable for the automatic filling and filling of various powders and powder-granule mixtures. Install dust removal and anti-leakage devices. |
1 Set |
| SXG-DT Automatic Bottle Capping Machine | Single capping head, suitable for high-speed capping of round metal caps or plastic screw caps. | 1 Set |
| ST-YP Automatic Positioning Labeling Machine | This round bottle positioning labeling machine can only be used for single-sided labeling under normal circumstances, the front and back labels of the client’s bottle are made on a label roll, it is necessary to make some changes to the wheel of the labeling machine that fixes the bottle and the position of the photoelectric switch. | 1 Set |
Remarks: The above machine list and configuration are for reference only. After receiving samples of bottles and labels, the packaging solution may be adjusted after the testing.
Please see the detailed quotation in the attachment.
The customer’s email on February 4, 2021:
Is the automatic bottle capping machine, can only be used for one size, one type of cap?
Our reply on February 5, 2021:
Yes, this model of automatic screw capping machine can only be used for one type of cap.
The customer’s email on February 8, 2021:
Can the filling machine be used to fill other sizes of bottles? What is the maximum filling range?
The customer’s email on February 9, 2021:
The filling range of this model of automatic powder filling machine is 1KG-5KG, which can fill bottles, cans, or jars of different diameters and heights.
In further communication later, we learned that customers still have some doubts about the packaging performance of the packaging machines, we suggested that he send some samples of the materials, product labels, and bottle caps, and we would make the packaging test for free. After checking the packaging effect, he could make a decision whether to order the machine or not. The customer accepted our suggestion, we received 50KG detergent powder materials, 50 pieces of bottles and caps, and 2 rolls of labels from him on Feb. 23, 2021.
From February 25th to February 27th, 2021, we tested the filling, capping, and labeling performance. According to the material characteristics and packaging containers, we mainly make some adjustments on some parts of the powder filling machine and labeling machine, the testing video and detailed packaging test report were sent to the customer on March 01, 2021, the customer was very satisfied with the packaging performance of the machine. On March 15, 2021, we received a 30% advance payment for the customer’s order.
On May 4, 2021, the customer made the quality inspection of the machine before delivery by the remote video, and the inspection process was very smooth. On May 13, 2021, the machine was shipped from Qingdao, China to the destination port. The customer received the machine on July 6, 2021. Our technician made technical guidance on the assembling, setting, and operating from July 13 to July 20, 2021.
The small automatic detergent powder packaging line was officially put into service on July 27, 2021, the customers are very satisfied with the packaging speed and performance of the machine, which greatly saves labor and improves filling efficiency.
If you are looking for the automatic powder jar filling, capping, and labeling machine, and want to know more information about the machine’s application, configuration, supporting equipment, etc., we hope the above detergent powder jar packaging solution can give you some reference and help!
Sywen Packaging is a professional powder jar packaging machine manufacturer and supplier. According to the characteristics of powder materials and packaging containers, we can customize a complete powder jar packaging line for you. If you need any professional, free powder jar packaging solutions or quotations, please contact us immediately!