On February 9, 2021, Sywen Packaging received an inquiry from the United States about the automatic powder bottling line. The content is as follows:
We are a local condiments manufacturer, and now we need the automatic powder bottle filling line to package our hot sell spice powder, please send us the best offer.
Our reply on February 10, 2021:
What is the packaged product? What is the filling specification?
The client’s email on February 12, 2021:
There are many varieties of seasonings, including cumin powder, salt and pepper, pepper powder, etc. The filling specifications are 45g, 60g, and 80g.
Our reply on February 15, 2021:
What kind of packing method is it?
The client’s email on February 16, 2021:
The spice powder is filled in PE bottles, and the caps are made of PP.
Our reply on February 17, 2021:
Please send us the picture and size of the sample bottle, so that we can customize the most suitable spice powder bottling line solution for you.
The client’s email on February 19, 2021:
The three filling specifications use the same type and the same size bottles. The diameter of the bottle is 42mm, the height is 105mm (without the cap), and the weight is 22g (with the cap).
Our reply on February 22, 2021:
What is the required filling speed and accuracy?
The client’s email on February 24, 2021:
Filling 45g, the filling speed is 25 bottles/min, and the accuracy is ≤±1%.
Our reply on February 25, 2021:
What packaging equipment is needed?
The client’s email on March 3, 2021:
The packaging process of the spice powder is: manually place the bottle on the round turntable → convey bottles → automatic filling (with dust removal device, directly connected to the storage tank, no need the screw conveyor) → conveying → automatic sorting caps → screw capping → aluminum foil sealing → laser batch coding → labeling (heat-shrinkable label) → put into cartons manually.
Our reply on March 8, 2021:
According to material characteristics and specific packaging requirements, we recommend following 7 machines to you:
| Machine Name | Functions and Features | Quantity |
|---|---|---|
|
The bottles are manually placed on a circular turntable, it will automatically convey bottles to the next filling station in an orderly manner. | 1 Set |
| Number of filling heads: 2 Filling Range: 10-100g Metering Device: customized screw augers (especially used to measure spice powder) Filling Accuracy: ≤±1% Filling Speed: 20-30 bottles/min Special Requirements: with a dust removal device |
1 Set | |
|
After filling, the bottle caps will be automatically added to the bottle mouth. | 1 Set |
| It is suitable for the high-speed capping of bottle caps of different materials and specifications, and the capping torque is adjustable. | 1 Set | |
| Induction sealing of bottled containers with alumina foil gaskets inside the caps. | 1 Set | |
|
It is used for the sleeve label of the bottle mouth or the bottle body. Constant temperature steam for shrinking, so that the bottle body is heated evenly, and the label shrinks perfectly without wrinkling. | 1 Set |
|
Print information such as production batch or production date on the label. | 1 Set |
The client’s email on March 17, 2021:
If we fill different types of seasoning powder, is it necessary to replace any accessories?
Our reply on March 18, 2021:
Yes, you need to exchange the screw auger. According to our previous experience of filling spice powder, a common auger can not be used for the measurement and unloading of the spice powder, and the problem of material blocking is easy to occur.
Therefore, the screw auger equipped with the automatic powder packaging machine is customized according to the different characteristics of the seasoning powder material. We will prepare 2-3 sets of different types of augers to measure and unload spice powder with different fluidity and density.
The client’s email on March 24, 2021:
After the filling is completed, can the spice powder on the bottle body be automatically cleaned?
Our reply on March 25, 2021:
We can customize a brush to realize the function of cleaning the bottle body before labeling.
The client’s email on April 6, 2021:
Can the head of the powder filling machine be raised and lowered?
Our reply on April 7, 2021:
Yes, the filling head of the powder packaging machine is equipped with a handwheel to adjust the filling height. On the one hand, it can adapt to the filling of the different bottle or cans heights, and on the other hand, it is more convenient to clean the hopper of the machine.
The client’s email on April 20, 2021:
Does the powder packaging machine use a stepper motor or a servo motor to drive the auger?
Our reply on April 21, 2021:
The unloading of the powder bottle filling machine is driven by a servo motor.
Later, we made further communication on the core parts list, connection, workshop layout, packaging video, after-sales service, etc. of the machine. On October 12, 2021, we received samples of bottles, caps, and labels sent by the customer.
On October 26, 2021, we received the advance payment for customer orders. The customer had a quality inspection of the machine before delivery from December 8th to December 9th, 2021 through remote video, and the customer was very satisfied with the packaging effect of the machine.
After making some quality inspections and testing by our quality inspection department, the machine was transported from Qingdao, China to the destination port on December 15, 2021.
The customer received the machine on February 8, 2022. Our technicians provide free technical guidance on the installation, connection, setup, commissioning, operation, etc. of the machine from February 14th to February 18th, 2022.
The machine was officially put into service on February 23, 2022, the customer is very satisfied with the packaging effect, packaging speed, cost performance, and after-sales service.
Sywen Packaging is a professional automatic powder bottling line manufacturer and supplier. According to the characteristics of powder materials and specific packaging needs, we can customize a complete powder bottle packaging line for you.
If you are looking for the automatic powder bottle filling line, and want to know more about the configuration, supporting machines, applications, etc. of the machine, we hope the above packaging case of the spice powder bottling line can bring you some reference and help!
If you need a free, professional quotation or packaging solution for a powder bottle packaging line, please contact us immediately!